Heavy Duty Pipe Welding Manipulator Welding Automation Equipment

Heavy Duty Pipe Welding Manipulator Welding Automation Equipment

1. Equipment instruction

Welding manipulator can be composed of auto welding mechanical equipment via welding rotator, welding positioner. It is used for internal and external circular welding seam, fillet weld and internal and external longitudinal welding seam it has functions of moving, rotating, elevating and traversing.

2. Technical parameter

● Structural style: moveable with rotation
● Vertical effective stroke: 3000mm
● Horizontal effective stroke: 3000mm
● Boom elevation speed: about 1000mm/min
● Vertical motor power: 1.5kw (brake motor)
● Boom traverse speed: 100-1000mm/min
● Horizontal motor power: 0.75kw
● Horizontal speed control mode: AC variable frequency speed regulation
● Column rotation angle: ±180° (motor-driven)
● Rotation motor power: 0.55kw
● Moving speed: 3000mm/min
● Moving motor power: 2*0.4Kw
● Lincoln DC1000 and flux recycle device (option)

3. Performance feature

Welding manipulator is composed of column, boom, nose and elevating. Column is rectangle, and on its top there is boom elevating mechanism which is dual beam. The motor drives worm gear and worm reducer and drives sprocket and chain. One end of chain is connected with boom guide device, and the other end is fixed on balance iron in column.

There are eight groups of pulley block which is eccentric shaft structure on boom guide seat. Elevating and flexing of boom is controlled by AC variable frequency speed regulation which can be adjusted according to welding needs. Automatic welding machine head is fixed on front of the boom, and the nose can be trimming up and down, right and left.

4. Supply range

● Welding manipulator: including column and boom, lifting device, telescopic device, rotation device, electric system.

Electric control box for welding manipulator Option items: ● Welding seam tracker ● Welding oscillator ● Manned seat or flatform ● Camera, monitor for welding process abservation ● Flux recovery & convery machine ● Lincoln welding power ● China welding power

Rotary device Welding manipulator is composed of auto welding mechanical equipment. It can use with welding rotator, widely applied to industries such as boiler, pressure vessel, petroleum, chemical industry and mechanism. The characters of machine and main dimension is designed according to auto welding process,its just the right equipment to improve welding quality and realize welding automation.

        Friendship Machinery is a world leader in automatic welding machine for steel fabrication field and industrial pipeline construction projects, providing an extensive range of equipment for a variety of project applications.

        Year after year, automatic welding systems from Friendship Machinery are designed, tested, used, and continuously upgraded in every type of environment. Our customers enjoy industry-leading repair rates that are constantly improving: from less than 5% in 2001 to less than 2% in 2012.

        The performance record of our specially designed and manufactured automatic welding machine is the backbone of Friendship Machinery's reputation. The proven ability of every set machine is why customers have returned to us repeatedly for new applications, designs and machinery as their products change and expand. We are proud of that fact.

        Our main products: H&I beam welding line, T beam welding line, box column beam line, CNC multi-head plate cutting line, beam assembly machine, straightening equipment, steel pipe welding line, shot blasting machine, CNC flame/plasma cutting equipment, welding assisting machinery incl. Welding manipulator, welding positioner, turning roll (welding rotator), Membrane wall panel production line, which are widely used in many industries like aerospace, petrochemical, metallurgy, shipbuilding, chemical equipment, boiler pressure vessels, steel structure construction, etc.

        Since 1990s, the market for steel structure building industry boomed. With fast development, very short period for construction and beautiful external appearance, as well reasonable price was occupied in the market of building industry. We invest more on developing roll forming machine such as Metal roof &wall panels machines, C&Z purlin machines drywall Stud-track forming machines , Metal decks machines , No- girder and Column curves forming machines, Guard rails forming machines , Downspout pipes forming machines and so on.

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