
Shanghai Beyond Machinery Co., Ltd. is a professional machinery manufacturer based on technical developing. Combining with R&D, manufacturing, installation debugging and training, we are engaged in producing the liquid projects used in Dairy,Fruit &Vegetable juice,Beverage,Tea,Brewing,Flavoring,Pharmacy,Egg,Bone & Meat processing and Daily chemical products etc.
Complete 1-50T / H Integrated Bottled Butter Pasteurized Milk Production Line
General process steps in batch and continuous production of butter
1.Milk reception
2.Preheating and pasteurization of skim milk
3.Fat separation
4.Cream pasteurization
5.Vacuum deaeration (when used)
6.Culture preparation (when used)
7.Cream ripening and souring (when used)
8.Temperature treatment
9.Churning/working (batch)
10.Churning/working (continuous)
11.Buttermilk collection
12.Butter silo with screw conveyor
13.Packaging machines
BENEFIT
1.Opportunity to realize products with customized recipes.
2.Opportunity to produce more than one product with the same
processing line.
3.High quality of the final product keeping an elevated nutritional
value.
4.Wide customization of the final product.
5.Maximum yield, minimum production waste.
6.Highest energy savings thanks to the most advanced technologies.
7.Complete line supervision system through monitoring of every
process phase.
8.Recording, visualization and printing of all daily production
data.
Brief Information:
|
1. Allotted for equipment inspection certificate and manual, to ensure that users properly install and use
2. Equipment to reach the destination, the company will send engineers to guide installation and commissioning and customer training until satisfied
3. The warranty period will be free to customers wearing accessories, shelf life outside of my company to provide parts at cost.
4. I provide lifelong maintenance service, including if necessary, to send engineers to the customer at the service.
Equipment list for 1000LPH pasteurized milk, cream, butter production line
Line Item # | Item | Capacity | Qty | Technical Specification |
A-MILK RECEIVE AND STORAGE UNIT | ||||
A-1 | electronic scale | 1-pcs | maximum weighing 500KG, indictor board is SUS304, size:700*1000 MM | |
A-2 | milk weighing tank | V=300L | 1-pcs | made of SUS stainless steal,single layer,product fed in through 40 mesh filter net,CIP cleaning ball |
A-3 | milk acceptor | V=500L | 1-pcs | SUS304 stainless steel,single layer,CIP cleaning ball |
A-4 | milk pump | Q=10T/h | 1-pcs | SUS304 stainless steel,pump lift 24M |
A-5 | twin piping filter | Q=10T/h | 1-pcs | SUS304 stainless steel,two pipe,Stainless Steel Filter Element 100 Mesh |
A-6 | chiling tank | V=4000L | 1-pcs | SUS304 stainless steel,alveolate jacket,attached with compressor,temperature automatic control |
A-7 | milk pump | Q=10T/h | 1-pcs | SUS304 stainless steel,pump lift 24M |
A-8 | Plate cooler | 5T/h | 1-pcs | SUS316,△tm=15℃ |
B-HOMOGENIZER/PASTEURIZE/CREAM SEPERATOR UNIT | ||||
B-1 | plate type pasteurizer | Q=1T/h | 1-pcs | SUS304 stainless steel, plate type, inlet temperature 4℃,pasteurizing temperature 85-90℃,holding temperature 15S,outlet temperature 4/42℃,300S temperature holding connection reserved,PID temperature auto control, include milk balance tank, milk pump, plate heat exchanger,pipes and valves, frame and support, electrical control box etc. |
B-2 | cream seperator | Q=1T/h | 1-pcs | fully automatic control box, auto discharge dregs, with friction when starting, pressure at outlet ≤2bar,fat content in skimmed milk≤0.1% |
B-3 | high pressure homogenizer | Q=1000lit/h | 1-pcs | 25MPA, two stage homogenizer, starting box included , stainless steel housing, product contact parts is SUS304 stainless steel |
B-4 | temperature holding tank | Q=1T/h | 1-pcs | SUS304 stainless steel, holding for 300S for yoghurt pasteurization, coil pipe, use rock wool as insulation |
C-FILLING AND PACKING UNIT | ||||
C-1 | high position fermentation tank | V=1000L | 2-pcs | SUS304 stainless steel,heat insulated with dimple jacket,vertical agitator,conical head,airtight manhole, breather valve,digital readout thermometer,anti-vortex baffle,supporters with adjustable feet |
C-2 | High positioned Pasteurized Milk storage tank | V=1000L | 1-pcs | SUS304 stainless steel,heat insulated,top off- center vertical agitator,conical top,airtight manhole, breather valve,digital readout thermometer,anti-vortex baffle,supporters with adjustable feet |
C-3 | cream storage tank | V=300L | 1-pcs | SUS304,with heat insulation ,Miller Jacket,the speed of vertical agitator with scraper is15-30rpm.digital display thermometer, CIP cleaning ball |
C-4 | butter-churner(automatic butter making machine) | V=300L | 1-pcs | SUS304 stainless steel, stainless steel control box, frequency convertor adjustable, spraying cooling, with protection cover |
C-5 | plastic pouch filling machine with date coding device | 1-pcs | stainless steel external housing, gravity flowing filling, volume 250ml-500ml,500ml-1000ml/bag, 1000-2000bags/hour, plastic pouch filling, film width 320mm,central sealing type | |
C-6 | plastic cup filling machine | 1-pcs | Stainless steel SUS 304, Plastic cup filling, rotary type; Filling
volume 250ml-500 ml/cup adjustable,1000 – 2000 cups/hours; diameter
of cup neck should be same; Filling Accuracy: 0.5 %, easy to operate and minimum maintenance rate. automatic cup dropping (cups can be stacked without sticking together), automatic filling, automatic foil sucking, automatic sealing, auto cup unloading | |
C-7 | high level platform | 1-pcs | SUS304 stainless steel, dimension is 6000*2500*2200mm, water collected for drainage, with staircase and handrail | |
D-CIP UNIT | ||||
D-1 | CIP system | Q=10t/h | 1-pcs | SUS304 stainless steel, union style, tanks volume 0.8T×3, electrical heating, with discharge pump |
D-2 | CIP return pump | Q=20T/h | 1-pcs | SUS304 stainless steel,pump lift 24M,hard alloy mechanical seal,inner shell bright polished |
E-ACCESSORY EQUIPMENTS | ||||
E-1 | refrigerator unit | 1-pcs | air-cooled compressor,with freon as chilling medium,40000Kcal,with ice water pool and pump | |
E-2 | hot water boiler | Q=1000L/h | 1-pcs | output water temperature is 100degc, electricity power 90kw, with recirculation water pump, temprature auto control |
E-3 | cold room | V=25M3 | 1-pcs | Cool with Freon, temperature 5 degree,double surface color steel jacketed PU insulation sheet, thickness 100mm, single way manual sliding door,power 4kw |
E-4 | Incubation chamber | 2mx2mx3.5m | 1-pcs | electric heat,size:2000*2000*3500mm |
E-5 | air compressor | Q=1m3/min | 1-pcs | screw type air compressor,with air storage tank, cold drier unit etc |
E-6 | Laboratory equipment’s | 1-set | refer to Attachment # 3 | |
E-7 | Water softener unit | Q=1000L/h | 1-set | The boiler provided by BEYOND using hot water recirculation system,no need soft water |
F-INSTALLATON UNIT | ||||
F-1 | stainless piping system | 1-set | including CIP systemand all product pipe line ,SMS standard,¢63,¢51,¢38 | |
F-2 | power piping system | 1-set | power pipe line ,customer provide pipes heat insulation | |
F-3 | electric controlling box | 1-set | controls of all equipments,customer connect the electic cable to the electric controlling box of Beyond company | |
F-4 | electric installation material | 1-set | electric installation material of all equipments |
Shanghai Beyond Machinery Co., Ltd
Shanghai Beyond Machinery Co., Ltd, as a private business started in the year of 2005, is a specialized technology-oriented machinery manufacturing enterprise. Beyond specializes in the turn-key projects of the design, manufacture, installation and commissioning for the production lines of liquid food such as dairy, drink, ice cream, fruit and vegetable, bio-engineering, chemical and pharmaceutical.
Cooperated with several domestic and abroad Light Industrial or scientific research institutions, we absorb their advanced technology and then take base to develop new even better process techniques, we are now specializing in all kind of sanitary tank, pot, container, heater, cooler, sterilizer, concentrator, pump and other pipe and fittings.The equipments are in accordance with the relative standards of Juice, Dairy, Pharmacy, bio-chemical, such as HACCP, QS and GMP.
Through the years of the common efforts of our staff, we have obtained high share in the market of machinery industry, and have developed ourselves into a medium-sized enterprise of certain popularity in the industry. Combining scientific research, technical development, production, marketing and after-sale service, we keep ourselves acting strictly in accordance with the quality assurance system of ISO 9001.
Production range:
Processing Machinery For Various Fruits and Vegetables
Conveyor and elevator series
Washer and sorter series
Pulper and crusher series
Evaporator and deaerator series
Stainless steel tanks series
CIP cleaning series
Crate washing machine
Various Fruits and Vegetables Production Lines
Complete unit of citrus processing line, include orange, lemon, pomelo, grapefruit etc.
Complete unit of Chinese date/Jujube and hawkthorn processing line
Complete unit of sea-buckthorn processing line
Complete unit of peach / apricot and plum processing line
Complete unit of pineapple / mango and other tropical fruits processing line
Complete unit of tomato processing line
Complete unit of apple/pear processing line
OUR MANAGEMENT PHILOSOPHY:
Reputation from quality;
Trust from sincerity;
Praise from specialization;
Development from innovation;
Social benefit from corporate benefit;
OUR CORPORATE CULTURE
Customer-oriented: We seek for success by exceeding customer requirements. We emphasize on clearly understanding customer requirements to provide first-class customer service. We offer high-quality products and service through the formula developing and manufacturing of products. We honor our commitments by offering after-sale service and technical support. The contact with customers every time is an opportunity for us to win customer satisfaction and to create new business chance.
Honest Operation:
As a corporation and an individual, we always do what is right. To be honest is the basic principle for business activities. We conduct ourselves honest in behavior and business. Honesty is regarded of the same importance as life in our company, and this value system has always been placed as a supreme objective by us at any time. We respect our agreements and contracts and value high honesty in communication. The relationship with colleagues, customers, suppliers, investors and banks is established on the basis of openness and seeking for common interests. Our sense of responsibility extends to caring on working environment and atmosphere, and bringing up the style of everyone being professionally dedicated.
Commitment Honoring:We commit ourselves to providing satisfactory products and service to customers, well-deserved reputation to suppliers, ideal returns to investors, extensive promotion and common development opportunities for staff, and good social benefits to the society. To honor commitments is the sole criterion of success.
Development from Management:We keep in mind that the maximized benefit comes from scientific management. Only by introducing in talented managers and advanced management philosophy can we continuously improve the level of enterprise management. And only by combining the characteristics of our company to create a set of scientific and distinctive management system complying with the characteristics of our company can we remain invincible in the furiously competitive market.
Unceasing Improvement:No matter what great success we have accomplished in respect of products, service, personnel training and management etc., we will always commit ourselves to making them better in the way to adopt new viewpoints and better working patterns, and to bear the responsibilities and risks therefore resulted. We encourage our staff to hold the enthusiasm of reformation and the thirst for knowledge in everyday work, and to share their working experience with colleagues, so as to accomplish the success of individuals and excellence of company.
People Oriented:The professional, career-respecting, cooperative and enterprising personnel are basis for BEYOND development. And it makes all personnel exert their self-independence and creativities fully, through building up perfect and highly effective inspiration and restriction system, and put personnel usage concepts of “Competence determines talents, comp-etition creates talents,achievements evaluate talents” into effect.
Appoint Talents as per Capabilities and to Proper Positions:“Appoint Talents as per Capabilities and to Proper Positions”,that is,not only to appoint proper talents to proper positions,but also to “Know talents,tolerate talents, use talents and cultivate talents”and to design development orientation for talents through “H-pattern”talent development route.
Advanced equipmentd:Advanced automatic producing equipment, Polish pipeline work, show first-class quality.The technical expert participates in the production directly to guarantee product stable and reliable. The day by day growing high-quality goods consciousness and continuously industry goods will make our making equipment to change with each new day.No matter how the world changes, strives for perfection is our invariable spirit.