Copper Rod 8mm Upward Continuous Casting Machine Frequency Cored Melting Holding Furnace

Copper Rod 8mm Upward Continuous Casting Machine Frequency Cored Melting Holding Furnace

Equipent Process Introduction

A typical mains frequency furnace adopts a new combination structure of melting-casting with metal flowing under surface. The inductor adopts a vertical structure with silicon sheets imported. As the molten metal flows from the melting furnace to the holding furnace under the surface, the heat emission (that would be otherwise caused) is avoided so as to reduce the energy consumption. Meantime, the metal loss is also reduced. As the exposure of the molten metal to the air is substantially reduced, the product quality can be stabilized and enhanced. The parameters of the melting-holding furnace like voltage, amperage, effective power and compensation factor are indicated with signals. The metal temperature in the furnace is continuously measured and displayed. Also indicated are the temperatures and pressures for the water for cooling the inductor coils, wrapping sleeves and cables with necessary optic and acoustic alarms equipped

COMPOSITION OF EQUIPMENT
Single furnace, continuous casting machine, guild wheel frame, wire frame, double bar coiling machine, water cooling system, temperature measurement system and control system.

MAIN TECHNICAL PARAMETERS OF THE EQUIPMENT
1, there is a core frequency induction furnace
(1) production of T2 copper rod (raw material electrolytic copper, bright wire)
(2) furnace body structure
(3) electric furnace power 45KW
(4) electric furnace voltage 380V
(5) the frequency of electric furnace 50HZ
(6) the melting rate of less than 150kg
(7) electric furnace capacity 500kg
2, continuous casting machine
(1) the number of cast rod 2
(2) cast rod diameter specification 8mm; head number 2
(3) drive AC servo drive
(4) servo motor power 1.3KW
(5) the tracking accuracy of the liquid level is + 2mm
3, double bar coiling machine
(1) automatic take-up rod
(2) to close the line into a circle around the weight of 300kg

PRODUCT TECHNICAL STANDARDS
1, density: 8.9kg/dm fand

DELIVERY OF TECHNICAL DOCUMENTS AND DRAWINGS
1.The Seller shall provide the following documents and drawings within 15 days after the contract is signed and effective.
a. Equipment layout plan
b. The basic condition of equipment and civil engineering
c. Water and electricity layout
d. The operation platform.
2. The Seller shall provide the following documents and drawings when the equipment is delivered.
a. Process document and operation specification of continuous casting machine
b. The general equipment and consumables drawings.
c. Detail table of equipment wearing parts
d. The electrical principle diagram and system diagram.
e. The installation of electrical cable material list.

SELLER'S SCOPE OF RESPONSIBILITY

1. The Seller shall be responsible for the installation and commissioning of the contract equipment and the delivery of the relevant provisions of the annex.
2, according to the contract requirements to submit the relevant technical documents.
3. Responsible for the installation, commissioning and training of contract equipment.
4, equipped with special tools for the use of the installation.
5, technical services: customer service guaranteed for one year, life-long maintenance (except coil, water jacket, melting ditch).
6, follow-up technical support: equipment upgrades and assist to build the furnace, etc..
7, service response time: the buyer informed within 48 hours.
8, responsible for equipment acceptance and timely handling of the relevant transfer procedures.

BUYER'S SCOPE OF RESPONSIBILITY
1, production workshop: span, length, height of crane lifting equipment installation, all shall comply with the requirements.
2, circulating cooling water.
3, power supply.
4, compressed air.
5, test for production of raw materials and auxiliary (charcoal, graphite flake etc.)
6, the seller is responsible for the provision of equipment in the installation process of staff and board.

MAIN EQUIPMENT CONFIGURATION AND SUPPLY RANGE

DATE OF DELIVERY
To be delivered within 75 days after the contract becomes effective.

AFTER-SALES SERVICE
1. The main body of the equipment will have one year of free warranty, and special components shall be discussed separately;
2. During the trial-production period (within 3 months after equipment commissioning is finished), our company will dispatch a professional technician for follow-up service;
Within the warranty period, if fault occurs due to quality problem, our company will dispatch personnel to the site to solve the problem within 72 hours after receiving the notice;
After the warranty period of the equipment is expired, our company will offer effective solutions within 24 hours after receiving the notice, and will dispatch personnel for maintenance work if the user fails to solve the problem, only charging the cost expenses.
For annual overhaul of equipment, our company will dispatch professional technician to join the users in formulating the turnaround plan, free of charge;
Within the warranty period, our company can dispatch professional technician to the site to check the operation condition of equipment and provide field service.
After the warranty period of equipment expires, one return visit can be made on invitation once per half a year.
3. If our company has innovation and improvement points or constructive suggestions for similar equipments, we will inform the user in time.

Wuxi East China Furnace Co.,Ltd
No.3 Bashi Furong Industrial Park,Xishan District,Wuxi City,Jiangsu Province,China
Tel: +86 510 83788308
Fax: +86 510 83786308
Mob: +86 139 2112 5611
Wechat: 86 139 2112 5611
Whatsapp: 86 139 2112 5611

joey@wxhddl.cn

joe.777@outlook.com

    Our company is located at the northeast of Wuxi, Jiangsu Province, with only 2.5 hours of driving distance to Shanghai Pudong International Airport, and the traffic is very convenient.

Wuxi Huadong Industrial Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1989.

    The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.

    Our company can develop, design, and manufacture equipments for specific production lines according to customers' requirements, provide complete services of solutions; Committed to quality, quality priority covers the whole process of designing, purchasing ,manufacturing, production, installation and after-sales services etc. We are doing our best to realized most advanced in technology, most reasonable in configuration, most superior in quality, and most inexpensive in cost. We strictly follow the requirements of ISO9000 quality system, achieving first-class product quality.

Choosing Wuxi Huadong Electric Industrial Furnace Co. ,Ltd as the partner means choosing trust and guarantee, and the correction choice is the safeguard for the smooth operation of your undertakings and reliable return of your investment.
    Wuxi East China Furnace Co. ,Ltd would like to cordially welcome friends from home and abroad for visiting and guidance.