
Upcasting process oxygen free copper rod Φ8mm 6strands continuous casting production line
Equipment Composition
Equipment Composition
Melting furnace(hydraulic titing type), holding furnace,upcasting machine, wheel frame,, Frequency conversion double pole coiling machine, water cooling system, temperature measurement system, electric control system
Main technical parameters of equipment
Core frequency induction furnace
(1) | Production variety | T2 copper rod (raw material electrolytic copper, bright wire) |
(2) | Furnace type: | Double conjoined furnace |
(3) | Furnace structure Hydraulic titing melting furnace power | |
(4) | Melting furnace power | 80KW |
(5) | Holding furnace power | 80KW |
(6) | Temperature control | intelligent |
(7) | Furnace voltage | 380V±10 |
(8) | Transformer capacity | 210KVA |
(9) | Furnace frequency | 50HZ |
(10) | Transformer control mode | Contactor control |
(11) | Transformer level | Level9 |
(12) | Melting rate | 300KG/H |
(13) | Melting furnace capacity | 2500kg |
(14) | Transition space | 500kg |
(15) | Holding furnace capacity | 2500kg |
(16) | Cooling water pressure | 0.2~0.3MPa |
(17) | Cooling water comsumption | 8m3/h |
(18) | Accident water | 5m3/h |
(19) | Inlet water temperature | ≤35℃ |
(20) | Outlet water temperature | ≥50~55℃ |
Continuous caster
(1) | Casting rod number | 6strands |
(2) | Casting rod specifications | Φ8 |
(3) | Driving method,PLC control | AC servo drive |
(4) | Casting speed | 0~3000mm/min, Stepless adjustable |
(5) | Casting pitch | 3.0~5.0mm/pitch |
(6) | Level sensitivity | <30 |
(7) | Lifting speed | 50mm/min |
(8) | Servo motor power | 4.4KW |
(9) | Liquid level tracking accuracy | ±2mm |
Frequency conversion double pole coiling machine
(1) | Coiling mothed | Automatic,Frequency conversion |
Coiling speed | 300~2500mm/min | |
Adjust way | Potentiometer | |
(2) | Coiling weight | About 2~3T |
MAIN EQUIPMENT CONFIGURATION AND SUPPLY RANGE
Device name | Quantity | Remark | ||
1 | Power frequency induction furnace with core(80KW) | Two body furnace | 1 set | Furnace body, furnace body bracke |
Sensor | 1 set | Iron core, coil, water jacket, channel 1 | ||
Furnace cover | 1 set | |||
Oven building material | 1 set | Quartz sand, insulating material, refractory brick | ||
2 | Furnace electric control | Furnace electrical control | 1 set | One Electric cabinet ,one control cabinet |
Furnace temperature detection | 1 set | Display cabinet with temperature | ||
3 | Temperature measurement system | Water inlet diversion device | 1 set | Valve, pressure gauge, etc |
Mould temperature detecting assembly | 1 set | |||
Water temperature total | 1 set | |||
4 | Continuous casting machine | Top lead continuous casting machine frame | 1 set | |
AC servo motor and speed reducer | 1 set | |||
Guide wheel | 2 set | |||
Ttraction drive system | 1 set | |||
Mould hanging device | 1 set | |||
Water cooling circulating device for mould | 1 set | |||
5 | Electric control cabinet | Drive | 1 set | |
Man-machine interface | 1 set | |||
PLC controller | 1 set | |||
Lifting system | 1 set | |||
Liquid level tracking system | 1 set | |||
6 | Mould assembly | Copper rod mould | 2 set | |
Quick connector | 4 set | |||
Protection sleeve | 10 set | Ten Containing graphite mold | ||
7 | Double bar coiling machine | Cable car | 1 set | |
Receiving tray | 2 set |
DATE OF DELIVERY
To be delivered within 75 days after the contract becomes
effective.
Wuxi East China Furnace Co.,Ltd
Whatsapp: 86 139 2112 5611
joey@wxhddl.cn
Wuxi Huadong Industrial Electrical Furnace Co.,Ltd.
Our company is located at the northeast of Wuxi, Jiangsu Province, with only 2.5 hours of driving distance to Shanghai Pudong International Airport, and the traffic is very convenient.
Wuxi Huadong Industrial Furnace Co., Ltd is a comprehensive enterprise integrating scientific research & development, engineering designing, system integration, equipment installation and sales & services. Our company is dedicated to professional manufacture the production lines for casting of various non-ferrous metals and heat treatment since 1989.
The production lines for casting non-ferrous metals supplied by our company is complete in categories, specifications and types, mainly capable of casting metals including copper and copper alloys, also related to non-ferrous metals such as magnesium, aluminum and zinc etc. The casting modes include horizontal continuous casting, vertical casting and upward casting; By using our production lines, customers can get billet products with sections of near-the-net-shape dimensions and shapes, including 8 major categories i.e. plates, strips, rods, foils, tubes, bars and shapes. Heat treatment equipments include multiple types of electric resistance furnaces or combination, such as well type, box type, bogie-hearth type, bell type, protective-atmosphere type, vacuum bright type, strong-convection circulation type etc. For casting production lines and heat-treatment equipments, our company can also provide various types of spare parts (furnace shells, melting grooves, water jackets, iron cores, crystallizers, special refractory, temperature measurement devices, transformers, reactors, electric resistance heating elements, and mechanical parts etc.); Our company can also provide cold-processing equipments such as drawing mills and cold-rolling mills for tubes, rods and shapes, as well as scrap metal balers etc.
Our company can develop, design, and manufacture equipments for specific production lines according to customers' requirements, provide complete services of solutions; Committed to quality, quality priority covers the whole process of designing, purchasing ,manufacturing, production, installation and after-sales services etc. We are doing our best to realized most advanced in technology, most reasonable in configuration, most superior in quality, and most inexpensive in cost. We strictly follow the requirements of ISO9000 quality system, achieving first-class product quality.
Choosing Wuxi Huadong Electric Industrial Furnace Co. ,Ltd as the
partner means choosing trust and guarantee, and the correction
choice is the safeguard for the smooth operation of your
undertakings and reliable return of your investment.
Wuxi East China Furnace Co. ,Ltd would like to
cordially welcome friends from home and abroad for visiting and
guidance.